Custom Boxes in USA | Panda Scientist

Shirt Boxes

Custom Shirt Boxes

Wrap your shirts in the epitome of style with our Custom Shirt Boxes. Meticulously designed to strike a balance between aesthetics and durability, these boxes cater to both the casual wearer and the connoisseur. Whether safeguarding a finely tailored dress shirt or a relaxed weekend tee, our boxes reflect the garment’s value, making an impression even before the shirt is unveiled. With a myriad of design choices available, from understated elegance to eye-catching visuals, they resonate with every style sensibility. Crafted with precision in the USA, our Custom Shirt Boxes turn each shirt purchase into a grand reveal, honoring the artistry of apparel.

Panda Scientist collaborates with leading carriers such as UPS, FedEx, DHL, and TNT to deliver packaging supplies globally. All boxes are dispatched in a flat format. You’ll receive tracking details as soon as they’re ready!

Paper Material:

Solid Bleached Sulfate (SBS) ranging from 16 to 24 pt, Kraft Paper, Corrugated Board (Available in E, B, AB and other flutes)

Printing Technique:

Offset Printing (Featuring CMYK and up to 4 PMS colors)

Surface Finishing:

Options of Matte or Gloss Lamination, Spot UV Highlighting, Soft-touch Texture

Preview Options:

2D Flat Digital View, 3D Prototype Mockup

File Quality:

Ensure a minimum resolution of 300 dpi for best printing outcomes.

Color Conversion:

Files must be in CMYK mode to be print-compatible. If submitted in alternate modes like RGB, the file will be transitioned to CMYK during our preflight checks.

Document Dimensions & Safety:

Please incorporate an extra 0.25” to the original size to account for bleed. This translates to an added 0.125” on each side of your document.

Typically, orders are dispatched within a span of 7 to 10 business days. While Panda Scientist strives to guarantee prompt deliveries, there are instances outside our influence that can impact delivery times, including:

  • Concerns with provided artwork
  • National holidays
  • Orders of substantial quantities
  • Unforeseen events or force majeure.

Panda Scientist’s aim is not just to meet your anticipations, but to drive your business towards success. On the uncommon occasion of a “production flaw”, we stand by our commitment to either re-print the order or offer a refund. All requests for reprints or refunds should be made within “7 calendar days” of the receipt of the order. For lost shipments, reports should be filed within 15 days from the dispatch date. We recognize that plans can change and unforeseen situations arise. If you feel the need to cancel an ongoing order, please notify us promptly. The amount we can refund will be determined by the progress of your order. Naturally, if we haven’t initiated your order, you’ll receive a full refund.

Shirt boxes are a great way to package and present shirts for retail or as a gift. They are typically made of sturdy materials such as cardboard or kraft paper and can come in various sizes and styles to suit different shirts.

Popular Styles of Shirt Boxes

Tuck-end Shirt Boxes

One popular style of shirt box is the tuck-end box. This type of box has a fold-over top and bottom that tuck into the box, creating a secure and finished look. This style is ideal for dress shirts and other formal wear as it gives a polished and professional presentation.

Auto-bottom Shirt Boxes

Another popular style of shirt box is the auto-bottom box. This type of box has flaps that automatically fold up and lock into place when assembled, making it easy to use and ideal for retail use. This style is perfect for casual shirts and everyday wear. Custom shirt boxes can also be made to match the shirt design and can be printed with the brand name or logo.

Popular Material used for Shirt Boxes

When it comes to material, it’s important to use materials that are durable, lightweight, and easy to print on. Cardboard and kraft paper are popular for shirt boxes as they are sturdy, eco-friendly, and can be printed easily. When it comes to design, it’s essential to use a clean and simple design to showcase the shirt. A clear plastic window can also be added to the box to showcase the shirt, and it can be finished with a ribbon or bow for a touch of elegance. Properly packaged shirts look great on store shelves and in the mail, and protect them during shipping and handling, ensuring that the shirts arrive at the customer’s doorstep looking as good as new.

Popular Types of Shirts for Men and Women

There are various types of shirts for men and women in the United States. Some of the most common types include:

Dress Shirts

Dress shirts are formal ones typically worn with a suit or dress pants. They are made of high-quality materials such as cotton, silk, or linen and are often tailored for a more fitted look.

Polo Shirts

Polo shirts are a more casual option, typically made of cotton or a cotton blend. They have a collar and a button-up front and are often worn with khakis or golf pants.


T-shirts are a staple in any wardrobe, made of lightweight, breathable materials such as cotton or a cotton blend. They are often worn casually but can also be dressed in a jacket or blazer.

Button-up Shirts

Button-up shirts are versatile and can be dressed up or down depending on the occasion. They are typically made of cotton or a cotton blend and have a button-up front and a collar.


Sweatshirts are a casual and comfortable option, often made of fleece or a cotton blend. They are typically worn for sports, other physical activities, or casual wear.

Flannel Shirts

Flannel shirts are a popular option for colder weather. They are made of thick, warm fabrics such as wool or cotton and are often plaid or checked.

Women’s Blouses

Women’s blouses are versatile and can be dressed up or down depending on the occasion. They are typically made of lightweight materials such as silk, cotton, or polyester and come in various styles, including button-ups, wraps, and pullovers.

Women’s Tops

Women’s tops come in various styles, including tank tops, camisoles, and tunics. They are often made of lightweight, breathable materials such as cotton or a cotton blend and can be worn with jeans, skirts, or dress pants. These are some of the most common types of shirts for men and women in the United States, but many other options are also available. The shirt box’s choice of material and design should be according to the type of shirt and the occasion it will be used for.

Packaging Solutions for Different Types of Shirts

Regarding packaging solutions for different types of shirts in the US, there are a few things to consider.

Formal shirts

For formal shirts, such as dress shirts and button-ups, it’s important to use a packaging solution to keep the shirt wrinkle-free during transport. This can be achieved by using a vacuum-sealed bag or a specialized shirt box.


T-shirts are casual and can be folded and packaged in a standard box or bag. However, if you want to showcase the design on the T-shirt, a clear poly bag or a clear-lidded box would be a good option.


Sweatshirts are thicker and bulkier than T-shirts, so a box with more room to accommodate the thickness of the shirt is ideal. A corrugated box is a good option for sweatshirts as it provides additional protection.

Tank tops

Tank tops are lightweight and can be folded and packaged in a small box or bag. A clear poly bag is a good option for tank tops to showcase the design.

Women’s blouses

Women’s blouses are often more delicate and require extra protection during transport. A shirt box with a padded insert or a vacuum-sealed bag is a good option to keep the blouse wrinkle-free.

Polo shirts

Polo shirts are a type of shirt that typically have a collar, a placket with two or three buttons, and an adjustable waistband. They are often made of cotton or a cotton blend and are considered a more casual shirt style.

Henley shirts

Henley shirts are similar to T-shirts in that they have a round neckline but a placket with one to three buttons at the neckline. They are often made of lightweight, breathable materials and are considered a casual shirt style.

Button-up shirts

Button-up shirts are a more formal style of shirt that is typically worn in business and professional settings. They have a collar and a full button-up front. They can be made of various materials, including cotton, linen, and silk. As for packaging solutions for different types of shirts, it would depend on the shirts’ material and the manufacturer’s or brand’s preferences. For example, a delicate silk shirt would require different packaging solutions than a sturdy cotton T-shirt. One solution could be a clear plastic bag to show the product and a corrugated box to protect the product during shipping. Another solution could be a specialized shirt box with a clear window to display the product and internal padding to protect it during transport.